Sr. Manufacturing Process Engineer

Location: Sterling Heights, Michigan
Date Posted: 04-10-2018
This is a Direct Hire Position
Required Skills/Knowledge:
Academic: Successful completion of a Mechanical Engineering or Technologist Course in a relevant engineering discipline from a recognized College or University or see Experience below
Professional Associations: Eligibility for and membership in Association of Professional Engineers
Experience: Minimum of 10+ years’ relevant experience with most phases of high mix and small batch aerospace precision machining or assembly processes. Spur/Helical/Bevel Gears manufacturing experience preferred
Key Competencies : Resourceful; Organizing/Planning; Time Management; Process Focused; Excellent Verbal and Written Communication Skills
Technical Competencies: Complete ability to read & develop engineering drawings with GD&T; Solid works experience; Understanding of Spur/Helical/Bevel/Spline geometry & Nomenclature; Understanding various materials used in Aerospace applications; Understanding of aerospace gears & housings machining environment; Knowledge of inspection tools; methods and special processing; Ability to work in a team environment; Systems Oriented; Analytical and Logical; Conceptual
Primary Responsibilities & Accountabilities:
  • 20% - Contribute to the efficient manufacture, rework and repair of new and existing components through the timely creation and maintenance of product definitions, manufacturing sketches, Engineering Master and other process related documents per estimated structure and time standards. This includes building 3D models, Tolerance stack-up, Gear calculations, Heat treat calculations as well addressing any additional customer specific PO requirements (i.e, FPA, VSE, DVE, etc.)
  • 15% - Support routine process checking/approving, CNC programming and tool designs efforts to optimize existing and new manufacturing processes to meet or exceed estimated standards
  • 20% - Contribute to the overall success of specific projects through participation in project meetings, make or buy decisions, MRB activities, product improvement recommendations, value analysis studies, task team activities, training sessions and supplier liaison
  • 10% - Liaison with customer, contracts, tooling, and quality representatives on matters concerning concessions, deviations, product definition, tooling, inspection schedule, and corrective actions
  • 5% - Assure that manufacturing engineering technical data is complete and accurately documented to provide a concise technical/historical base for future reference that meet customer requirements
  • 10% - Participate and lead quality and cost related improvement initiatives including Six sigma, Cost reduction, Engineering technology related projects and workflow/process optimization activities
  • 10% - Contribute to efforts made in securing new business through the analysis of drawings and specifications during the evaluation and estimating phases of customer tenders providing suitable details for inclusion in final submissions as applicable. Perform engineering review during ‘Contract Review’ process
  • 10% - Contribute to the long term upgrading of departmental skills by providing training to Entry Manufacturing Planners and participation in task teams for introducing new systems or processes
Job Type: Full-time

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